Manpower optimization improved by 27%, with OEE improving by 4% and Final Product Rate (FPR) improving by 6%.
AUTOMOTIVE SECTOR
150% capacity unlock achieved
-15%
MANPOWER OPTIMIZATION
+150%
CAPACITY UNLOCK
+3%
PAT IMPROVEMENT
OEE improved from 38.4% to 53.7% within 6 months.
ENERGY SECTOR
₹5.12 Cr annual COPQ savings achieved
96.4%
FINAL PRODUCT RATE
3.17
SIGMA LEVEL
₹5.12 Cr
ANNUAL COPQ SAVINGS
Final Product Rate increased from 94.42% to 96.4%, Sigma level improved from 2.12 to 3.17, and ₹5.12 Cr in annual Cost of Poor Quality (COPQ) savings was achieved with zero CAPEX.